Waste Tire Production Line Processes Tires Into Recycled Rubber
Powder
Production Introduction:
Waste tire recycling equipment usually consists of multiple
specialized equipment that work together to process waste tires
into reusable materials such as rubber powder, steel wire and
fiber. The following are some of the main components of waste tire
recycling equipment.
Main equipment components
1.Tire cutting machine:
*Function: Cut waste tires into small pieces or strips suitable for further
processing.
*Features: Efficient cutting, suitable for tires of various specifications.
2.Tire shredder
*Function: Further tear the cut tire blocks into smaller particles.
*Features: With powerful blades and advanced shredding technology, it can
handle steel wire tires and fiber tires.
3.Wire separator
*Function: Separate steel wire from shredded tire particles.
*Features: Magnetic separation or mechanical separation ensures that rubber
particles do not contain steel wire and improves the quality of
subsequent processing.
4.Rubber crusher
*Function: Further crush the rubber particles after separating the steel wire
into fine rubber powder.
*Features: Efficient crushing, adjustable particle size, suitable for
different rubber powder application needs.
5.Fiber separator
*Function: Separate fiber materials from rubber powder.
*Features: Adopt air flow separation or vibration screening technology to
ensure the purity of rubber powder.
6.Vibrating screen
*Function: Screen and grade rubber powder to ensure uniform particle size of
finished products.
*Features: Multi-layer screen design to meet different particle size
requirements.
7.Conveyor
*Function: Connect various equipment to transport materials.
*Features: Simple structure, smooth transportation, and reduce material loss.
8.Dust removal equipment
*Function: Collect dust generated during the processing process to protect
the environment and the health of operators.
*Features: Efficient dust removal, in line with environmental protection
standards.
9.Control system
*Function: Centrally control the operation of the entire production line and
monitor the working status of each equipment.
*Features: PLC control, high degree of automation, and easy operation.
Production process
1. Preliminary cutting: waste tires are cut into blocks or strips by tire cutting
machines.
2. Preliminary shredding: the cut tire blocks enter the tire shredder and are shredded into
smaller particles.
3. Wire separation: the shredded particles are separated from the wire by a wire
separator.
4. Further crushing: rubber particles without wires enter the rubber crusher and are
crushed into rubber powder.
5. Fiber separation: rubber powder passes through a fiber separator to separate fiber
materials.
6. Screening and grading: rubber powder is screened and graded by a vibrating screen to
obtain a finished product with uniform particle size.
7. Finished product collection and packaging: qualified rubber powder enters the finished product collection
system for packaging and storage.
Advantages of our equipment:
1.High efficiency and environmental protection: The whole set of equipment is compactly designed, highly
automated, reduces manual operation, reduces energy consumption,
and meets environmental protection requirements.
2.Resource recycling: Effectively recycle rubber, steel wire and fiber resources from
waste tires, reduce waste, and promote resource recycling.
3.Economic benefits: The recycled materials such as rubber powder and steel wire
produced have a wide market demand and bring considerable economic
benefits.
| Model | XKP-610 |
| Front roll diameter | 610mm( smooth one) |
| Rear roll diameter | 560mm(groove one) |
| Roll working length | 1000mm |
| Roll speed Ratio | 1:1.2 |
| Producing capacity | 1200-1600kg/h |
| Mail motor | 132kw |
